Technical Information

Features of Apeer70 Doorsets:

Apeer Door NEXUS flag Hinge

The following adjustment can be done on the NEXUS hinges used on Apeer doors:

1. 5mm adjustment left or right
2. 0.75mm adjustment in compression
3. 4mm adjustment up or down

The hinges are not preset in our factory; this must be done when fitting.  

Apeer Door Sizes

Stepped Threshold (25mm)

• Max Door and Frame 986 x 2247 giving a Door Leaf of 900 x 2187
• Min Door and Frame 806 x 2007 giving a Door Leaf of 720 x 1947

MDS80 Threshold

• Max Door and Frame 986 x 2250 giving a Door Leaf of 900 x 2187
• Min Door and Frame 806 x 2010 giving a Door Leaf of 720 x 1947

Full uPVC Frame

• Max Door and Frame 986 x 2273 giving a Door Leaf of 900 x 2187
• Min Door and Frame 806 x 2033 giving a Door Leaf of 720 x 1947

Low uPVC Frame

• Max Door and Frame 986 x 2257 giving a Door Leaf of 900 x 2187
• Min Door and Frame 806 x 2017 giving a Door Leaf of 720 x 1947 

• Door with double sidelights max centre to centre is 932 giving max width of door leaf as 900.
• Door with fully welded sidelights max door size is 959 from edge of frame to centre of transom.
• Wheelchair access – minimum size of door and frame is 948mm with butt hinges.

Features of Apeer44 Doorsets:

• 8 styles
• Bespoke manufacture to customer requirements.
• 9 colours - white, rosewood, light oak, cream, red, burgundy, blue, green, black
• Door thickness 44mm
• WHS Halo System 10 profile
• Single rebated slab
• Glazing thickness 22mm thick – double glazed
• High security glazing system
• Bespoke grained glazing trim
• Unique raised integrated moulding (pip)
• Lifelike grain
• Dimensions:

• Flat Threshold (MDS 80)

• Max 1012 x 2263 giving door slab size of 900 x 2187
• Min 792 x 2006 giving door slab size of 680 x 1930

• Low uPVC Frame:

• Max 1012 x 2283 giving door slab size of 900 x 2187
• Min 792 x 2026 giving door slab size of 680 x 1930

• Full uPVC Frame:

• Max 1012 x 2299 giving door slab size of 900 x 2187
• Min 792 x 2042 giving door slab size of 680 x 1930

• Doors with sidelights and 15mm threshold must be made separately or coupled, doors with full frame or low frame PVC can be fully welded.

  Max centre to edge of frame for door with single fully welded sidelight is 985mm

• 2 x 2mm GRP skins manufactured through resin transfer moulding
• High density injected foam core, low u-value
• 10 year guarantee on all colours (excludes hardware)
• Hand crafted woodgrain finishes
• Discreet and aesthetic hinges
• Kerbside appeal
• Multi point locking system.
• Anti-drill, anti-pick, anti-snap, anti-bump ICL cylinders compliant with EN1303:2005 as standard
• In-house decorative glass design team
• Q-seal glass units
• Tested to PAS 23 &24
• Secured By Design registration
• Strong research and development investment
• Low level thresholds available

Apeer44 Laird Challenger composite hinge

Adjustment is as follows:

• 2mm adjustment left or right
• 5mm adjustment in compression
• 3mm adjustment in height

Please click on the link below for more information:

http://www.lairdsecurity.co.uk/Datasheets/Challenger%20Door%20Hinge/Challenger%20Hinge%20Composite%20Technical%20Information.pdf

Features of Diamond Doorsets:

• 7 styles
• Door thickness 44mm
• WHS Halo System 10 profile 70mm
• Single rebated door, flush fit on inside
• Glazing thickness 22mm thick – double glazed
• 8 colours - white, rosewood, light oak, red, blue, green, black, burgundy
• Grained effect on doorskin
• 2 x 2.2mm GRP skins
• 3 composite hinges as standard
• Foam filled core with laminated veneer lumber (LVL)
• 10 year guarantee (excludes hardware)
• Millenco locking system
• In-house decorative glass design team
• Q-seal glass units
• Total entrance system (side lights + top lights)
• Low level threshold available
• Available with Flemish, Minster, Stipolite and Cotswold backing glass 

Dimensions of Diamond Door

Mds80 threshold

• Max frame 1012 x 2089 sash 900 x 2013
• Min frame 880 x 1989 sash 768 x 1913

Full upvc frame

• Max frame 1012 x 2125 sash 900 x 2013
• Min frame 880 x 2025 sash 768 x 1913

Low upvc frame

• Max frame 1012 x 2109 sash 900 x 2013
• Min frame 880 x 2009 sash 768 x 1913

  Mds80 threshold with top light

• Max size to centre of transom 2063h
• Min sizes to centre of transom 1963h

Full upvc frame with top light

• Max size to centre of transom 2101h
• Min sizes to centre of transom 2001h

Low upvc frame with top light

• Max size to centre of transom 2085h
• Min sizes to centre of transom 1985h

Diamond Laird Challenger composite hinge

Adjustment is as follows:

• 2mm adjustment left or right
• 5mm adjustment in compression
• 3mm adjustment in height

Please click on the link below for more information:

http://www.lairdsecurity.co.uk/Datasheets/Challenger%20Door%20Hinge/Challenger%20Hinge%20Composite%20Technical%20Information.pdf

Features of Isolate Fire Doorsets:

• 30 minute fire door
• Available in 7 solid styles + 4 glazed styles (A, G, M, Y) in four colours
• 70mm mahogany hardwood (tested to BS EN 942) frame
• 44mm thick door leaf
• 2 x 2mm GRP skins
• 39.5 kerto LVL engineered timber core
• 1 part polyurethane adhesive 3mm self extinguishing edgeband
• 7mm single glazed Pyroglass
• Millenco Mantis 2 locking system, 20mm brass faceplate, 3 hooks, 2 deadbolts
• Standard wooden 15mm threshold
• Flush fit 2D flag hinges
• Door closer standard on all fire doors
• Accessories available as required

Panel Construction

New World panels are available with a range of reinforcing options as illustrated below.

Non Reinforced	Single Ply Reinforced	Double Ply Reinforced	Solid Ply Reinforced

1. 2 Sheets of virgin u-PVC.

2. One part glue system.

3. Exterior grade ply for reinforcing

4. High Density Styrofoam

Production Process

uPVC sheets are vac-formed using the most up to date machinery.

• 100% virgin u-PVC sheets
• Compatible with all major profile systems

Apertures for the glass are clicked out in one cut.

• 2 presses for increased production.
• All panels produced as press glazed units.

Our extensive range of glass units are produced in house.

• All decorative glasswork is produced in our glass studio.
• Any design available.

Double glazed units use Q Seal exclusive to New World.

• Longer life unit.
• Better thermal insulation.

Panels are pressed using pneumatic presses.

Panels must be loaded within 30 mins before glue sets.

Glass units sealed in the panel unit with silicone.

• Double seal system.
• No water incursion.

Panels or trims can be sprayed to the colour of your choice.

• High quality paint system.

Panels are labelled and stored prior to despatch.